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The move likely means a second production shift will be added to the South Side facility, with operations also bolstered at Ford's stamping plant in Chicago Heights.
The new downsized and more fuel-efficient SUV is expected to be rolled out in the fourth quarter. It shares a platform with the Ford Taurus and Lincoln MKS, which are both built in Chicago.
Ford officials declined to comment.
Industry experts have said the next-generation Explorer will get 20 percent to 25 percent better mileage than the truck-based model it replaces. It will be a " high-volume, high-profit, car-based crossover," John Wolkonowicz, an analyst with IHS Global Insight said last year.
While the U.S. auto industry has going through an extraordinary retrenchment in the past few years, shedding roughly 40,000 jobs in 2009, car makers are investing in future production, especially of more fuel-efficient vehicles. And they do have plans to add workers this year - more than 4,000 workers by some estimates.
It's a sign that the big manufacturers expect business to improve. In particular, several automakers are making big investments in their lines of light trucks as they anticipate that an improved outlook for housing and construction will encourage contractors and others to buy new vehicles.
On Thursday, Ford, which earned $1.8 billion for the first nine months of 2009, is poised to report a profit in the fourth quarter, according to analysts.
That would enable Ford to report a profit for the full year for the first time since 2005. While some analysts still expect Ford to report a loss for the full year, a few predict Ford's 2009 profit could be as high as $2.8 billion.
Ford's turnaround started a restructuring plan launched in January 2006.
Ford has closed 14 assembly and parts plants in North America and slashed its hourly workforce in half, to just over 50,000. Ford also sold Jaguar and Land Rover, reduced its ownership in Mazda and is close to selling Volvo for $2 billion.
Last year, new products such as the redesigned Ford Fusion midsize sedan and the Fusion Hybrid helped the company gain market share in the U.S., while the all-new Ford Fiesta and Ford Ka subcompacts helped the company gain market share in Europe.
Over the next 15 months in the U.S., Ford plans to launch a redesigned Ford Edge and Lincoln MKX crossovers, a redesigned Super Duty pickup, a Mustang GT with a bigger V8 engine and the Ford Focus compact car, as well as the Explorer.

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