Good question FlyBrian. I can only answer from prior experience and outside reports.
First, the Express weighs a lot more, and has different wheelbase to tread width
ratios than the Astro.
Historically, short wheelbase vans have had a very choppy ride, and expansion joint interval placement on some roads make it totally unbearable.
I have owned several full size vans in the past, my last being a 2001 Express
3500 long-wheelbase. This was a very nice van for over the road, but around town driving was a chore due to the length.
I have owned several Dodge full-size vans, both long & short wheelbase, in both
3/4T and 1T versions. Fully loaded, nice rides, but empty or with just passengers,
a real dreaded experience.
AND, the new Express, with the last redesign is a fully framed vehicle. This was done to compete with Ford and their offerings for class C motorhome cutaways,
and other commercial use applications. This is a very desirable feature for
this size and type of van, but in the minivan designs, this construction adds cost
& weight, which then means bigger engine, bigger brakes, etc.
That's why, in my opinion a "shorty" Express would not be a feasible solution.
A better solution would have been to offer the Astro features on the Uplander,
specifically the rear Dutch door design, a split, folding 2nd seat(like the old
Suburbans), instead of folding buckets just to accommodate a second row table!
What happened to fold-down center armrest tables--- like the Astro LT? Maybe nobody at GM design knows how to do a seat with a fold-down table and with fold-down seat backs? Or maybe the bean-counters won't allow it in this market level vehicle?
In the design feature selection on the Uplander, the LS series does not come with a roof rack, but misses some of the other amenities. On an LT Uplander, the roof rack is included in the package with no choice to delete it!
In todays gas crunch situation, a roof rack increases the already poor
air drag of the vehicle, reducing gas mileage by up to 10%!
Why can't you buy the upscale Uplander WITHOUT the roof rack? You don't get one on the Tahoe SS!
The design team for the Uplander was fixated with making it a rolling juke box,
not a versatile, useful vehicle.
Now, on the rear drive business. It is a known fact that if you tow with a FWD
vehicle, you lose traction to your driving wheels. With a RWD vehicle in a tow
situation you increase traction, but loose some steering control unless you use
a load-equalizing hitch. Anyone towing a boat or a rigid travel trailer of any size, who does not use an equalizing hitch is an accident waiting to happen!
That is why RWD is preferable.
The compromise that the General chose was to offer the Uplander in AWD, (no quarrel with that) but only on an LT series model! And then the drive split is in favor of the front axle, until the torque shift is required.
The only answer as to why the rear axle isn't the primary drive is because the
rear axle driveshaft is offset due to the transfer case displacing the output.
But two of my Astros (the '95 & the '00) were AWD, and they had RWD as the primary!
I am reminded of an old tale, about a company firing its' older, more expensive
engineers and replacing them with younger ones, at a much less salary figure.
But once they had a design problem that the new, young boys couldn't solve.
So in desparation, to keep from shutting down a high-costing plant, they called back one of the old-timers as a "consultant". He came in, and looked at the problem, and said,"I can fix that quickly foryou." They agreed, and he
proceeded to add one bolt to the troubled assembly, and all the problems were cured.
He then sent the company a bill for $100,000.00. The new, young manager
hit the ceiling. How can you charge so much for one bolt," he asked?
The old-timer answered," oh the bolt is only 10 cents. Knowing where to put it
costs $99,999.90!
Nuff said!