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  • G. David Felt
    G. David Felt

    Chevrolet Bolt EV Battery Production Resumes

      GM today has announced that the Chevrolet Bolt Battery production will resume following a comprehensive action plan.

    GM's comprehensive action plan was outlined today to ensure customers can safely and confidently drive, charge and park their Chevrolet Bolt and Bolt EUV. Including both hardware and software remedies this action plan will be put into immediate effect.

    The bullet list of the action plan:

    • LG battery cell and module production resumes with updated manufacturing processes
    • Battery Module replacements to begin in October
    • GM to introduce new advanced diagnostics software.

    LG plants in Holland and Hazel Park, Michigan have resumed production with added capacity to provide more cells to GM. The new battery modules will begin shipping to dealers in mid-October focusing on taking care of the existing customers first, then dealers and finally getting production back up and running.

    To quote GM press release on the root cause:

    The root cause of the rare circumstances that could cause a battery fire is two manufacturing defects known as a torn anode and a folded separator, both of which need to be present in the same battery cell.

    LG has implemented new manufacturing processes and has worked with GM to review and enhance its quality assurance programs to provide confidence in its batteries moving forward. LG will institute these new processes in other facilities that will provide cells to GM in the future.

    GM upon replacing the battery packs, these battery packs will have an 8 year/100,000 mile warranty or 8 year/160,000 KM limited warranty.

    GM will within approximately 60 days will launch a new advanced diagnostic software package that will increase the available battery charging parameters over existing guidance. This software will be a dealer installed diagnostic software package.

    Customers can call the Chevrolet EV Concierge 1-833-EVCHEVY Monday thru Friday 8am to Midnight, Saturday & Sunday Noon to 9pm, or can visit  www.chevy.com/boltevrecall  and customers can also contact their local Chevrolet EV dealer if they choose.  

    Chevrolet Bolt EV Battery Production Resumes (gm.com)

    Chevrolet Pressroom - United States - Images (gm.com)

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    • How Long Do Electric Car Batteries Last In 2025? - Coltura https://share.google/FTGgsi2XlYf0SmIg4 https://share.google/aimode/J9W5zgcy2aqrJYNZr Recent research confirms that modern electric vehicle (EV) batteries have exceptionally low failure rates and are engineered to last the lifespan of the vehicle itself. For EVs from model years 2016 onward, battery replacement rates due to failure are well under 1%, excluding major recalls.  Key findings from studies by research firms like Recurrent and Geotab, the U.S. EPA, and the Department of Energy include: Low Failure Rate Outside of major, specific recalls for manufacturing defects (which are covered by manufacturers), the overall battery replacement rate for modern EVs (model year 2022 and later) is around 0.3%. Long Lifespan Most new EV batteries are expected to last 15 to 20 years or 200,000 miles before any significant decline in performance would necessitate a replacement, which is longer than the average car lifespan in the U.S.. Minimal Degradation Batteries degrade slowly over time, with an average rate of just 1.8% per year under moderate conditions. This means a 300-mile range EV could still offer about 250 miles of range after a decade. Comprehensive Warranties Federal law requires manufacturers to provide a warranty for at least eight years or 100,000 miles, guaranteeing the battery will maintain a certain percentage (usually 70%) of its original capacity. Many automakers offer even longer coverage.  These findings challenge previous myths about EV battery durability and highlight the significant advancements in battery technology, thermal management systems, and smart software that optimize battery life.  Honda Accord Hybrid has a software glitch that can cause the vehicle to lose power and potentially crash. https://www.foxbusiness.com/lifestyle/honda-recalls-256k-cars-nationwide-over-potentially-dangerous-software-glitch
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