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V12 from 2 LS V8s? Paging dwightlooi


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Generally speaking; a correctly executed weld is stronger than the steel pieces it joins. Cranks, however, are solid- it would be very challenging to get it re-welded solid, and dimensionally accurate after that.
IMO, the slightest runout on the rotating assembly is equally troublesome.

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^ http://www.falconerengines.com/faq.php?faq=falconer_v12

Thought this one was quite pertinent :

  • Is the Falconer V12 just two blocks welded together?
  • Absolutely not. The block, crank girdle, heads, valve covers and intake manifold are dedicated castings. These parts are cast aluminum, although a cast magnesium intake manifold was produced for aviation variants of the Falconer V12. Only the prototype engine was constructed by welding the necessary components together.

For reliable, repeatable results, no production (even semi-production as Falconer) is going to cut & weld anything together. An intake, say, is one thing- no moving parts, easily machined (still more expensive to do it that way). Cranks, cams & blocks (where moving parts are installed) - no. Too inefficient, too high a factor of inefficiency of operation / durability.

It's like casting cams & cranks in aluminum, just because all your heads & blocks are AL and you had the material right there.

Interesting 2-page message board topic on AL cranks : http://www.hotrodders.com/forum/aluminum-crankshaft-120596.html

Edited by balthazar
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